Xianheng International (Hangzhou) Electrical Manufacturing Co., Ltd.
Visual Inspection Tool

Visual Inspection Tool

Real-time monitoring tools that identify potential issues early, enhancing system reliability and preventing unexpected failures.
CONTACT US

Visual Inspection Tool

Elecgene provides professional and advanced visual inspection solutions for detecting partial discharges, air or gas leaks, and electrical faults. Enables maintenance teams to conduct inspections faster, safer and more accurately.

Our Vision Detection Tools include acoustic imagers, explosion-proof acoustic imagers and infrared thermal imagers. They are widely used in: substation and switchgear testing, transformer and cable monitoring, industrial electrical maintenance, renewable energy systems, etc.

K640 Thermal Camera Module

K640 Thermal Camera Module

The K640 thermal camera module uses an uncooled infrared detector with high thermal sensitivity to accurately detect temperature changes. Can support multiple interfaces and real-time image output, and can be easily integrated into various detection systems and monitoring platforms.


  • IR resolution 640*512

  • Type-C port, quick adaptation

  • Different color palettes & image modes

  • Battery-free,little power less than 0.53W

Minicam-ATX

Minicam-ATX

The Mini CAM-ATEX is ATEX certified with a rating of II 3G Ex ic IIC T5 Gc, ensuring safe operation in potentially explosive atmospheres while adhering to stringent safety standards.


  • Intelligent analysis

  • Ultrasonic monitoring

  • 128 digital microphones

  • Gas leakage function


Minicam Acoustic Imager (With Thermal Module)

Minicam Acoustic Imager (With Thermal Module)

The Mini CAM is a versatile tool that detects electric faults, gas leaks, and hard-to-hear noises with precision, offering both acoustic and thermal imaging for comprehensive diagnostics.


  • Intelligent analytics

  • Ultrasonic monitoring

  • 128 digital microphones

  • Support PRPD function


Knowledge Center of Visual Inspection Tool

What is a visual inspection tool?

A visual inspection tool is an industrial device used to identify equipment faults, thermal anomalies, gas leaks, partial discharge, and mechanical issues through imaging and sensing technologies. Modern visual inspection systems often combine thermal imaging, acoustic imaging, ultrasonic detection, and intelligent analytics to improve predictive maintenance and reduce unexpected downtime.



How does an acoustic imaging camera work?

An acoustic imaging camera uses an array of digital microphones to capture ultrasonic sound waves generated by gas leaks, partial discharge, or mechanical abnormalities. The system converts these sound signals into a visual image, allowing maintenance teams to quickly locate faults that may not be visible to the naked eye.

What is thermal imaging used for in industrial inspection?

Thermal imaging is used to detect temperature differences on equipment surfaces. It is commonly applied in electrical inspections, motor diagnostics, HVAC maintenance, battery monitoring, and industrial automation. Thermal cameras help identify overheating connections, overloaded circuits, friction issues, and insulation defects in real time.

Thermal imaging vs acoustic imaging: what's the difference?

Thermal imaging detects heat patterns and temperature anomalies, making it ideal for identifying overheating equipment and electrical faults. Acoustic imaging detects ultrasonic sound generated by gas leaks, compressed air leaks, and partial discharge.

In industrial predictive maintenance, thermal and acoustic imaging technologies are often used together to improve inspection accuracy and equipment reliability.


Can thermal cameras detect electrical faults?

Yes. Thermal cameras are widely used for electrical inspections because abnormal heat is often an early indicator of electrical problems. Thermal imaging can help identify loose connections, overloaded circuits, phase imbalance, failing components, and overheating electrical panels before equipment failure occurs.

How do acoustic cameras detect gas leaks?

Acoustic imaging systems detect the ultrasonic sound generated when gas escapes under pressure. By visualizing sound intensity in real time, the camera can quickly locate compressed air leaks, vacuum leaks, and industrial gas leaks even in noisy environments, helping facilities reduce energy loss and maintenance costs.

What is partial discharge detection?

Partial discharge (PD) is a localized electrical discharge that occurs within insulation systems in high-voltage equipment. Over time, partial discharge can lead to insulation breakdown and equipment failure. Acoustic imaging cameras and ultrasonic inspection tools are commonly used to detect and locate PD activity in substations, switchgear, transformers, and power systems.

What industries use predictive maintenance inspection systems?

Predictive maintenance inspection tools are widely used in power utilities, renewable energy, oil & gas, petrochemical plants, manufacturing facilities, transportation systems, and industrial automation. These systems help improve equipment reliability, reduce downtime, and lower maintenance costs through early fault detection.

What thermal resolution is best for industrial inspection?

Higher thermal resolution provides more detailed temperature analysis and improves fault detection accuracy. A 640×512 thermal resolution is commonly preferred for industrial inspections because it delivers clearer thermal images, better target recognition, and improved long-distance detection performance.

Why choose ELECGENE's Visual Inspection Tool

Efficient Testing & Reduced Costs

Rapid scanning, early detection, reduced downtime, maintenance costs and energy losses.



Rapid Positioning and Visualization

Advanced imaging technology transforms invisible faults into clear images that quickly locate problems and take immediate action.

Non-contact Detection

Gas leaks, partial discharges and temperature abnormalities can be detected without shutting down equipment or making physical contact, ensuring safer and more efficient.

Multi-technology Integration

Combine acoustic imaging and infrared thermal imaging technology to achieve comprehensive, accurate and efficient detection.

Request a Quote for Electrical Testing Equipment
Request a Quote for Electrical Testing Equipment

Please tell us your testing requirements, application scenarios or project details, and our engineers will recommend the solution and quotation that suits you within 24 hours.

Contact Us
Address:
Xianheng Technology Building, No. 101 Xinghuang Alley, Gongshu District, Hangzhou, 310022, China.
Request a Free Quote
Get a Free Quote
Our representative will contact you soon.
* Your Name
* E-mail
* Phone/Whatsapp
Company
Country
* Message/Requirements
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. Part of the tracking is necessary to ensure SEO effectiveness,
By using this site, you agree to our use of cookies. Visit our cookie policy to learn more.
Reject Accept